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Introducing the cutting-edge jump screen, the epitome of excellence in coarse selection machinery for the papermaking and pulping industry. This marvel employs state-of-the-art high-frequency vibrations combined with precision screening technology to deliver remarkable impurity separation and outstanding fiber resource recovery. Constructed with a robust high-strength welded screen frame, its inclined installation (angled between 10° to 15°) works in harmony with a powerful high-frequency eccentric vibrator operating at 1430 to 1450 cycles per minute. This dynamic duo creates a lively flow field with an amplitude range of 1.4 to 2mm, guiding the adjustable screen holes, sized from 1 to 5mm and crafted from durable copper or stainless steel mesh, to meticulously capture large contaminants like knots, plastics, and films. Meanwhile, pristine fibers gracefully proceed to the pulp tank, as unwanted residues glide effortlessly to the discharge port thanks to the inclined sieve surface. Equipped with an advanced spring vibration damping system, this apparatus brilliantly curbs vibration transmission by over 60%. Paired with four compressed air-sealed chambers, it guarantees absolute slurry containment while maintaining a serene operating sound level below 85dB, thereby elevating both equipment stability and workplace comfort. Its ingenious self-cleaning spray system, delivering water at a forceful 0.3 to 0.5MPa, consistently refreshes the screen surface. The anti-clogging design, enhanced by 0.8 to 1.2mm protruding nubs, facilitates uninterrupted operation for up to 200 hours without a single blockage, bolstering efficiency by an impressive 40% over traditional models. Engineered for process adaptability, the jump screen adeptly handles slurry concentrations ranging from 0.3% to 0.8%, with a singular unit's prowess spanning 10 to 50 tons per hour. Thanks to a modular architecture, seamless integration with conical desiccators and circular screen thickeners is effortlessly achieved, creating a three-tier purification process of 'coarse screening - desiccator - fine screening'. Within expansive waste paper pulp production lines, the union of the jump screen with pressure screens skyrockets fiber recovery rates from 65% to an astounding 83%, resulting in an annual savings exceeding 2.2 million yuan in wood pulp costs. Additionally, it enhances the tensile strength of finished paper by 12%, with fracture lengths extending by 1.8km, showcasing its multifaceted benefits in augmenting pulp quality, reducing production costs, and optimizing product performance. The energy-efficient design, with power consumption of merely 3 to 5.5kW, combined with a fully sealed structure and quick-disassembly feature for vulnerable parts, aligns perfectly with the modern papermaking industry's commitment to green innovation and intelligent transformation.
Technical parameters | ||||||
Type | ZSK1 | ZSK2 | ZSK3 | ZSK4 | ||
Screen area(m³) | 1 | 2 | 3 | 4 | ||
Production capacity(t/d) | 1-30 | 4-30 | 6-45 | 8-80 | ||
Width of screen hole(mm) | Φ3-Φ8 | |||||
Width of screen slot(mm) | 0.5-2 | |||||
Consistency of in flow pulp(%) | Hole screen 1-1.5 | Slot hole 0.5-0.8 | ||||
Motor power(kw) | 3 | 4 | 5.5 |